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How Much Does A Heat Exchanger Replacement Cost?

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Key Takeaways:

Main PointsSummary
Replacement Costs Under Warranty$350 – $850
Replacement Costs Not Under Warranty$1,000 – $3,000
National Average Cost$2,000
Factors Influencing CostType, labor, warranty status
Cost Benefit AnalysisAnalyze costs vs. benefits of replacing or upgrading

Sections Covered:

  • Furnace Heat Exchanger Replacement Cost
  • Heat Exchanger Prices
  • Heat Exchanger Cost Estimation By Brand
  • Secondary Heat Exchanger Cost
  • Heat Exchanger For Boiler Cost
  • Commercial / Industrial Heat Exchanger Prices
  • Heat Exchanger Cost Factors
  • HVAC Heat Exchanger Replacement Cost By Type
  • Heat Exchanger Warranty
  • Cracked Heat Exchanger Repair Cost
  • Cost To Replace Heat Exchanger vs. New Furnace
  • Heat Exchanger FAQs
  • Finding and Hiring an HVAC Service

Furnace Heat Exchanger Replacement Cost

When it comes to replacing a furnace heat exchanger, cost is a significant factor. Here’s a table summarizing key cost data:

Heat Exchanger Replacement Cost
National Average Cost
Minimum Cost
Maximum Cost
Average Cost Range

Heat Exchanger Prices

The cost of a heat exchanger can vary depending on the type and whether or not you have a warranty. Below is a detailed table showing the typical prices:

TypeUnit PriceTotal Replacement Cost
Heat Exchanger$350 – $850$1,000 – $3,000
Secondary Heat Exchanger$300 – $800$1,000 – $2,000

Heat Exchanger Cost Estimation By Brand

Different brands offer various price ranges for heat exchangers. Here is a table to guide you:

BrandPrice Range
Armstrong$340 – $800
Carrier / Bryant$350 – $800
Goodman / Amana$260 – $860
Heil / Quaker$320 – $860
Lennox$260 – $840
Rheem / Ruud$290 – $800
Trane$320 – $825
York$470 – $800

Secondary Heat Exchanger Cost

A secondary heat exchanger is an additional component that may be necessary depending on your furnace system. The cost for these parts generally ranges from $300 to $800, with total replacement costs between $1,000 and $2,000.

Heat Exchanger For Boiler Cost

The cost of replacing a heat exchanger in a boiler typically falls within the range of $2,500 to $5,000. This cost includes both the unit price and labor charges.

Commercial / Industrial Heat Exchanger Prices

Commercial and industrial heat exchangers are significantly more expensive due to their larger size and increased capacity. These can range from $5,000 to upwards of $20,000, depending on the complexity and requirements of the system.

Heat Exchanger Cost Factors

Several factors influence the cost of a heat exchanger replacement. Here is a table summarizing these elements:

FactorAverage Cost
Heat Exchanger$350 – $850
Installation Labor$650 – $2,150
Total Cost$1,000 – $3,000

Heat Exchanger Replacement Labor Cost

Labor costs for replacing a heat exchanger can vary greatly. This is typically influenced by local labor rates, the complexity of the job, and additional services. On average, expect labor costs to range between $650 and $2,150.

HVAC Heat Exchanger Replacement Cost By Type

The type of heat exchanger plays a significant role in the cost. Here’s an overview:

TypeAverage Cost
Basic Heat Exchanger$1,000 – $3,000
Condensing Heat Exchanger$1,200 – $4,000

Heat Exchanger Warranty

Warranties can significantly reduce the cost burden when replacing a heat exchanger. Most manufacturers offer a warranty period ranging from 5 to 20 years. Always check whether your unit is still under warranty before proceeding with the replacement.

Cracked Heat Exchanger Repair Cost

Repairing a cracked heat exchanger is usually not advisable due to safety concerns. However, if necessary, repair costs can vary between $300 and $1,000, depending on the extent of the damage. Generally, replacing the unit is safer and more cost-effective in the long run.

Cost To Replace Heat Exchanger vs. New Furnace

Deciding whether to replace a heat exchanger or opt for a new furnace involves weighing multiple factors:

Replace Heat ExchangerInstall New Furnace
– Part-replacement work costs much less than a new furnace– Replacing the heat exchanger will cost more than a new furnace
– Active warranty covers the part cost– Warranty has expired
– Furnace is less than 10 years old with no other issues– Furnace is more than 10 years old and has had multiple repairs
– Furnace heats the home evenly– Furnace no longer heats the whole home evenly
– The heat exchanger has a crack and is more than 10 to 15 years old

Heat Exchanger FAQs

What Is A Heat Exchanger?

A heat exchanger is a component that transfers heat from one medium to another, vital in HVAC systems, boilers, and industrial processes. It ensures efficient temperature control and energy use.

How Long Does A Heat Exchanger Last?

Typically, a heat exchanger can last between 10 to 20 years, depending on its quality, maintenance, and usage frequency. Regular maintenance can extend its lifespan significantly.

How Long Does It Take To Replace A Heat Exchanger?

Replacing a heat exchanger usually takes between 5 and 8 hours. However, the duration can extend depending on the system’s complexity and specific site conditions.

What Are The Symptoms Of A Bad Heat Exchanger?

Signs of a failing heat exchanger include:

  • Unusual noises
  • Reduced heating efficiency
  • Visible cracks or corrosion
  • Frequent system shutdowns
  • Foul odors, especially burning smells

Finding And Hiring An HVAC Service

When it comes to finding and hiring an HVAC service for your heat exchanger replacement, consider the following questions:

Questions To Ask

  • Are you licensed and insured?
  • How much experience do you have with heat exchanger replacements?
  • Can you provide references?
  • What is the estimated total cost?
  • Do you offer warranties on your work?

By asking these questions and understanding the key cost factors, you can make an informed decision about your heat exchanger replacement needs. This will ensure you receive quality service at a fair price.

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