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How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?

$1.00 - $4.50
Spray Foam Insulation Cost (SF)
$3,500 - $16,500
Metal Building Spray Foam Insulation Cost
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Key Takeaways

AspectDetails
Cost Per Square Foot$1.00 – $4.50
Average Total Cost Installed$3,500 – $16,500
Types of InsulationSpray Foam, Batts and Rolls, Foam Board, Blown-In, Reflective
Factors Affecting CostSize, Type of Insulation, Location, Complexity of Installation
Finding a ContractorCheck qualifications, experience, ask the right questions
Metal building spray foam insulation cost | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?
Metal building spray foam insulation cost | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?

Cost To Spray Foam Insulate A Pole Barn Or Metal Building

Pole barn or metal building spray foam insulation typically costs between $1.00 and $4.50 per square foot of surface area. The average total cost for installation ranges from $3,500 to $16,500.

Cost Table

SizeSquare Feet of Surface Area*Average Installed Cost
16×16900 – 1,000$900 – $4,500
20×201,200 – 1,400$1,200 – $6,300
20×301,600 – 1,800$1,600 – $8,100
24×241,600 – 1,700$1,600 – $7,700
30×302,100 – 2,400$2,100 – $10,800
30×402,600 – 3,000$2,600 – $13,500
30×503,100 – 3,500$3,100 – $15,800
30×603,700 – 4,000$3,700 – $18,000
36×362,800 – 3,100$2,800 – $14,000
36×503,600 – 3,900$3,600 – $17,600
40×403,200 – 3,600$3,200 – $16,200
40×503,900 – 4,200$3,900 – $18,900
40×604,500 – 4,900$4,500 – $22,100
40×805,700 – 6,200$5,700 – $27,900
50×806,700 – 7,200$6,700 – $32,400
50×1008,200 – 8,800$8,200 – $39,600
60×807,700 – 8,300$7,700 – $37,400
60×908,600 – 9,200$8,600 – $41,400
60×1009,400 – 10,000$9,400 – $45,000

Average Cost To Insulate A Pole Barn

The national average for a metal building spray foam insulation cost is around $9,800. The minimum cost is approximately $750, while the maximum cost can reach up to $20,000. Typically, most people spend between $3,500 and $16,500.

Average Cost Table

ItemCost
National average cost$9,800
Minimum cost$750
Maximum cost$20,000
Average cost range$3,500 to $16,500

Metal Building Spray Foam Insulation Cost By Type

The type of insulation you choose greatly impacts both the upfront cost and overall performance. Below are the costs and details associated with different insulation types for metal buildings.

Insulation Costs By Type

Insulation TypeCost Per Square Foot InstalledDetails
Spray Foam$1.00 – $4.50Doubles as a vapor barrier, Adds structural rigidity, Requires professional installation, Difficult to remove if applied directly to the metal
Batts and Rolls$0.80 – $2.60DIY-friendly, Less effective than other types, Needs eventual replacement, May absorb moisture
Foam Board$1.20 – $3.70Reduces thermal bridging when installed as continuous insulation, Faced board doubles as a vapor barrier when sealed, Expensive, Joints must be taped or sealed
Blown-In$0.90 – $2.40Fills gaps and hard-to-reach areas, May settle over time, May absorb moisture
Reflective$0.50 – $2.20Includes a radiant barrier, Blocks 90% or more radiant heat, Does not promote mold or mildew, Thin, installs easily, Low R-value
Pole barn building spray foam insulation cost | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?
Pole barn building spray foam insulation cost | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?

Metal Building Spray Foam Insulation Cost

Spray foam insulation is commonly used for its excellent thermal resistance and ability to seal gaps. It’s categorized into closed-cell and open-cell types.

Closed-Cell Foam

TypeCost Per Board Foot InstalledDetails
Closed-Cell$1.30 – $2.902 lbs. per cubic foot, Expands to 1″, Air, vapor, and moisture barrier at 2″ thickness, Adds strength, R-value of 5 to 7 per inch

Open-Cell Foam

TypeCost Per Board Foot InstalledDetails
Open-Cell$0.60 – $1.300.5 lbs. per cubic foot, Expands to 3″, Air barrier at 3″ thickness, Superior sound dampening, R-value of 3.5 to 3.7 per inch

Pole Barn Insulation Blanket Batts And Rolls

Installing blanket batts and rolls is a cost-effective and relatively DIY-friendly option for insulating a pole barn. Though less effective and prone to moisture absorption compared to other options, it remains a popular choice.

Insulating A Pole Barn With Foam Board

Foam board insulation diminishes thermal bridging when installed continuously. The cost is higher, but its effectiveness in sealing and vapor barrier capabilities make it a worthwhile investment.

Blown-In Insulation In A Pole Barn Attic

Blown-in insulation is beneficial for filling gaps and insulating hard-to-reach areas. It is cost-effective but may settle over time and potentially absorb moisture, reducing its effectiveness.

Cost Factors To Insulate A Metal Building Or Pole Barn

Several factors influence the cost of insulating a pole barn or metal building:

  • Size of the structure: Larger buildings require more materials and labor.
  • Type of insulation: Different insulation materials have varying costs and efficiency levels.
  • Location: Regional pricing variations can affect labor and material costs.
  • Installation complexity: Unique architectural features or difficulties can increase labor costs.
Shipping container with spray foam insulation being installed | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?
Shipping container with spray foam insulation being installed | How Much Does a Pole Barn or Metal Building Spray Foam Insulation Cost?

Pole Barn Insulation FAQs

How Long Does It Take To Insulate A Pole Barn?

The time required to insulate a pole barn depends on its size and the type of insulation being installed. On average, professional insulation can take anywhere from a few days to a week.

What Is The Best Way To Insulate A Pole Barn?

The best way to insulate a pole barn hinges on your specific needs, budget, and local climate. Spray foam is excellent for its thermal resistance and sealing abilities, while foam board is effective for continuous insulation and reducing thermal bridging.

What Is The Cheapest Way To Insulate A Pole Barn?

Batts and rolls are generally the most cost-effective method. They allow for DIY installation but may not offer the same level of efficiency and longevity as other methods.

How To Insulate A Pole Barn

  1. Assess needs: Determine the best insulation type based on your budget and requirements.
  2. Purchase materials: Buy the required insulation materials.
  3. Prepare the structure: Clean the surfaces and ensure they are dry.
  4. Install insulation: Follow manufacturer guidelines for installation.
  5. Inspect: Check for any gaps or areas that might need additional sealing.

Finding And Hiring An Insulation Contractor

Hiring a professional can ensure that your insulation is installed correctly, maximizing efficiency. Here are some tips for hiring the right contractor:

Questions To Ask

  1. What experience do you have with insulating pole barns or metal buildings?
  2. Can you provide references from previous clients?
  3. Are you licensed and insured?
  4. What warranties do you offer on your work?
  5. Can you provide a detailed estimate and timeline for the project?

Finding the right contractor will not only ensure the job is done correctly but may also provide peace of mind through warranties and professional assurances.

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